Industrial Engineering Tools
Operation Breakdown
Making a sequence of operations are involved in making garments.
- List of processes in sequence
- Name of the machines to use for doing the specific operations
- Sewing and non-sewing operations
- Estimated time to do each operation for one unit
- Number of man and machine required to do the job
- Calculate SMV
- Calculate hourly target
Capacity Study
Find the maximum output of an element based on its design and constraints.
- Find the capacity of a production line
- Work Balancing: A production line is said to be in balance when every worker's task takes the same amount of time
- Bottleneck Study: It is one process in a chain of processes, such that its limited capacity reduces the capacity of the whole chain
- Calculate Performance: The accomplishment of a given task measured against preset known standards of accuracy, completeness, cost, and speed.
- Efficiency: Ability to use resources
- Man-Machine ratio: This ratio gives a clear indication of indirect cost percentage on the direct labor cost of a company
Skill Matrix
Prepared skill matrix of workers without extra effort
- This report is generated from capacity study data. So no need extra effort
- Displays people's proficiency in specified skills and knowledge
- Increased competencies: A feeling of investment into their role and their development
- Employees gain from improved identification and understanding of their own strengths and weaknesses
- Aid in understanding the value they bring to the organization (which in turn can boost morale)
- Increased capacity: by addressing skills shortages and increasing employee competencies companies can release real capacity into their businesses without incurring the heavy costs of recruitment
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About
Around the world, traditional manufacturing industry is in the throes of a digital transformation that is accelerated by exponentially growing technologies. Companies and their industrial processes need to adapt to this rapid change if they are not to be left behind by developments in their sector and by their competitors. We help them to meet the challenge.